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Floating vs Trunnion Ball Valve: Key Differences

While both floating and trunnion ball valves serve the same basic purpose—shutoff control—they differ significantly in structure, sealing mechanism, and application range.


Understanding these differences is essential for choosing the right valve for your system.


Structural Difference

Floating Ball Valve:

The ball is held in place by the valve seats only

It “floats” slightly downstream when pressurized

Connected to a single stem on top

Typically simpler and more compact

Trunnion-Mounted Ball Valve:

The ball is held in place by two shafts (top and bottom)

It does not move—instead, the seats are spring-loaded or pressure-driven toward the ball

Provides more rigid control and stable positioningSealing Mechanism

Floating Ball:

Relies on ball displacement toward the seat

May suffer from overpressure deformation

Seal tightness depends on line pressure

Trunnion Ball:

Ball is fixed

Seats move toward the ball using pressure or springs

Provides more stable sealing under high pressure

Operating Torque

Floating ball valves require higher torque, especially as pressure increases

Trunnion valves have lower torque demands, making them ideal for automation and large diameter systems


Where and When to Use Floating Ball Valves

Floating ball valves are versatile, reliable, and cost-effective—but like any valve type, they shine only in the right applications. Understanding where they work best (and where they don’t) helps avoid performance issues and costly replacements.

ball valve

Recommended Applications

Floating ball valves are ideal for:


Small to medium diameter pipelines (typically DN15–DN150)

Low to medium pressure systems (Class 150–300)

Bi-directional shutoff requirements

Manual operation or infrequent actuation

Typical fluid types include:


Water

Compressed air

Light oils

Natural gas

Clean process fluids

Industries where floating ball valves are commonly used:


Water treatment

HVAC

Food and beverage (non-viscous media)

General chemical process lines

Gas distribution pipelines

Not Recommended For

Avoid floating ball valves in the following situations:


Very high-pressure systems

Excessive pressure can deform the ball or seat, leading to leaks

Large-diameter pipelines (> DN150)

Torque required to operate becomes excessive

High-cycling systems (frequent open/close operations)

Causes accelerated wear of the seat

Slurry or particulate-laden fluids

Solid materials can prevent full sealing or scratch the ball surface

Throttling applications

Not designed for partial opening—risk of seat erosion


As a professional manufacturer and supplier, we provide high-quality products. If you are interested in our products or have any questions, please feel free to contact us.



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